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Tuesday, July 27, 2010

Laser welding - The advanced welding technique

Laser is the abbreviation of light amplification by stimulated emission of radiation and it emits light using the process of stimulated emission. Laser has extended itself in the process of welding where multiple metals are joined together. It penetrates deeply and minimizes the heat input and has a high power density. The two types of laser used are solid and gas state lasers, and the types of laser used are co2, ND YAG and diode laser. It is used in high volume application because of the capability of gas lasers and used in various industries. The laser beam welding is a quality type welding which welds smaller and thinner components with increased speed and it is also used for joining molded thermo plastics. Dual beam welding technique is a process that combines two high energy beams and it is more advantageous than single beam welding process.

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Monday, July 26, 2010

Learn welding through virtual reality

Generally people are afraid to learn welding since it is the process which deals with heat and flames. Especially women's don't learn welding and there is a say that they are not suitable for welding. Don't worry you can also learn welding and can become a successful welder. Virtual reality is a term which brings the real world to you in terms of computer simulated environment, but the thing you see through this is not a real one, it is an imaginary one. An arrangement is made through which users can interact with the virtual environment through computer inputs. You can learn welding through this process and it makes you the feel as if you are working in the welding industry, but it is an imaginary one. An arc+ welding simulator is used which enables you to handle a real time 3d welds with advanced characteristics. The advantages are, you can handle welding rods and welding guns with good control and it removes your fear to welding heat and flames.

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Thursday, July 22, 2010

Safety Tips for Diesel Generators:

There are a small number of safety events scheduled below which are necessary for best safety for Diesel generators.

1). For all time make in no doubt that generator put correctly grounded.

2). Compute the Power production first previous to application of actual load to diesel generator occasionally portable generator create power loss when the generator engine overload.

3). The cabling of power generation system be supposed to be spotless, be confident that the electric wiring should not be damaged out. In case of any loose link it can cause an unsure electrical shock.

4). Don’t attempt to function diesel generator in unclosed region, the exhaust of diesel engine produce carbon monoxide CO which is damaging for person healthiness so it is suggested that diesel generators exhaust system ought to be make free in open scheme.

5). Diesel Generator working surface should be tending in natural world because in form of any additional surface generator can cause troubles in cranking correctly.

6). Maintain the diesel generator petroleum in secure and closed condition, tag the container or bottle obviously so it might be easier to famous fuel nature for everybody.

7). If there is any petroleum shortage for the duration of diesel generator process not at all try to insert fuel into tank as it is the majority dangerous and extremely controlled.

By following above security system and directions you can definitely avoid from unsure power break and urgent situation.

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Monday, July 19, 2010

Plasma Cutting Technology:

Do you require a cutting instrument for infrequent repair and preservation work? Have you newly embark on a fresh project that requires higher cutting volumes? Or, are you appear for a new option to your present automatic saw? All of these scenarios give huge reasons to examine plasma cutting. With the price of equipment on the refuse, smaller-sized, portable machinery flooding the marketplace and technology offering augmented reimbursement and easier usage -- it might be time to get a serious look at plasma for your cutting applications. The reimbursement of plasma cutting contains simplicity of use, superior quality cuts and quicker travel speeds.

In simplest terms, plasma cutting is superheated, dense air to ionize to shape a conductive gas. This gas conducts electrical energy as of the torch of the plasma cutter to the work part. This is completed throughout a conductive electrode and copper needle on the mechanism, which constrict the high speed gas causing a cyclone result. This provides power to the arc that melt and blows away the metal.

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Tuesday, July 13, 2010

Power vision helmets

Welding helmets are the protective gears to welders. It protects the eyes, face neck etc; in general it protects the sense organs. What is the use of it? Welding helmets are essential during the welding process since the welding process creates an electric arc and flames which are dangerous to the sense organs. So the welder should wear the quality helmet which gives him protection. Power vision helmets are categorized into three types such as strongman, fabricator and defender. Strongman helmet has the perfect clarity which allows to see weld pool. It has lithium battery whose life is excess of 5000 hrs and also solar assisted for increased battery life. It is used in pipeline industry, machine shops and in construction sites etc. Fabricator helmet also has the same features and it reduces night blindness. Defender type has four sensors while the former two has two sensors and its adjustable sensitivity allows for use at low amperages.

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Monday, July 12, 2010

Spot welding- The Form of resistance welding

Spot welding is a welding process in which the metals are joined due to the resistance of electric current flow. It is used to weld different types of sheet metal and used in making metal buckets, aluminum's and also used in making batteries. Resistance is a measure of how the object opposes an electric current. Tool holders and electrodes are the equipment used here. This welding usually occurs in three stages such as first the electrodes are brought into the contact and then current is applied and at last the current is removed. Automobile industries mostly use spot welding and it is an effective method for joining metal parts. Spot welding uses high electric current and heat, so it always better to use safety accessories for protection.

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Friday, July 9, 2010

TIG Welding:

TIG welders are intended for the Gas Tungsten Arc Welding method (GTAW), which is usually referred to as the Tungsten Inert Gas method (TIG welding). The TIG method derives the warmth for welding as of an electric arc recognized among a non-consumable tungsten electrode and the division to be welded. Filler metal, if used, is physically provided for into the weld puddle at what time TIG welding.

The TIG welding method requires an air- or water-cooled torch to hold the tungsten electrode and is linked to the TIG welder. The TIG welding method also requires an outside defensive gas, characteristically argon, helium, or a combination of the two to defend the melt metal and electrode from impressive contagion.

High excellence welds can be created by TIG welders. The TIG welding method too has all places welding ability and is brilliant on extremely thin equipment. In addition, a TIG welder makes welds that contain exceptional look and clean-up is quick and simple as there is no slag and fundamentally no splash.

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Tuesday, July 6, 2010

Parameters of MIG welding:

The rule of the MIG welding was developed present 50 years. An electrical arc is created among the piece and an electrode shaped by the cable (wire) that comes as of the torch, which is too an input field. An inert gas is injected throughout the torch to make a protective halo approximately the weld and get better quality.

Important parameters in the MIG welding are:

* speed wire feeder,
* distance from the torch to the sheet,
* voltage,
* the speed of the torch,
* the position of the torch: "push" or "pull"
* Skill and knowledge of the worker.

as well the speed and power supply wire which are adaptable on the position from MIG knobs, the additional parameters are managed straight by the worker throughout his actions.

These MIG welding parameters are able to have an effect on to a huge extent the quality of a weld, and have to be adjusted properly previous to soldering. An excellent knowledge of their effects on the weld is necessary to execute best setting according to your circumstances.

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