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Monday, February 7, 2011

Flux-Core Arc Welders:

Flux-Core Arc Welders use a wire that, in its core, contains materials that release the shielding gases necessary to be able to protect the molten metal from the environment. There is no need concerning any external shielding agent, and also the shielding gases released by the wire can even withstand powerful breezes.

The drawback to the Flux-Core Arc Welders is that they use a fairly forceful arc, creating a large amount of spatter. Additionally, there can end up being slag on the final welding job, as well as it's going to end up being removed for a neat, clean finish. Extra disadvantages can appear as a result of mechanical troubles, like irregularity in the wire feeding. The filler material will be also a lot more costly than that compared to a Gas-Metal Welders.

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Friday, May 28, 2010

Terms and Definitions Reminder about Welding:

Automatic Welding is performed with automatic equipment that requires no controls adjustment by an operator.

Braze is the joint resulting by heating an assembly to the brazing temperature using a filler metal whose liquidus is higher than 450 0C (840 0F) and lower than the solidus of the base metal.

Double Welded Joint is a fusion welded joint that is welded from both sides of its thickness.

Friction-surfacing, a modification of friction welding, is a solid state process whereby layers of various metals are deposited upon a metallic substrate.

Gas Cylinder is a portable container used to store and transport compressed gas.

Hot Pressure Welding is a solid state welding process that produces a weld by application of heat and pressure sufficient to cause macro deformation of the base metal.

Reduced Section Tension Test is performed on a specimen where, in the middle of its reduced section, is located a transverse section of the weld.

Thermite Welding is a process that realizes joining of two parts by fusing them together with heat and filler metal given off by superheated molten metal from exothermic reactions, poured in a mold assembled around the joint.

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Thursday, May 20, 2010

Highlights On Mig Welding

Feed welding is the other popular name for Mig (Metal insert gas) welding. Other popular names for this weld technique in weld industry are like Gas Metal Arc Welding (GMAW or Metal Active Gas (MAG). It is one of the fastest and simplest techniques of weld.

The method of welding is semi-automatic or automatic. With the helping of welding gun wire electrode and a shielding gas is fed into it continuously. Apart from this Argon gas is also conceded in welding gun along with the wire electrode. This is done so as to achieve the desired results. This technique is mostly employed in high production and welding operations.

MIG welding operation can be carried on metals such as stainless steel, copper, carbon steel, and aluminum. All these metals can be weld in this process and moreover it can be performed in every position with the help of shielding gas, electrode, and welding conditions. This weld technique is popular in automobile industries. The gas which is fed in it acts as a shield agent protecting the weld zones from the contaminants of air borne. While performing this weld operation welder has to follow safety tips to protect him and others too.

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